POLYETHYLENE 2200L DOUBLE IBC SPILL DECK  UP TO 2200L IN CATCHMENT

Polyethylene 2200 L Double IBC Spill Deck – Product Description

Overview
This 2200 L Double IBC Spill Deck is a heavy-duty secondary containment system designed to safely store and manage spills, leaks or drips from two Intermediate Bulk Containers (IBCs). Made from high-grade polyethylene, it offers robust protection against chemical exposure, UV damage, corrosion, and is engineered for industrial, agricultural, or chemical‑storage environments.

Key Features

• Catchment Capacity: Holds up to 2200 litres of liquid in the bund/sump. Capable of containing full capacity from two 1000 L IBCs plus safety margin.

• Material: 100% high‑grade polyethylene (often linear/rotational moulded), UV‑stable, corrosion resistant, chemical resistant.

• Load Capacity: Supports the weight of two full 1000 L IBCs plus platform/grate weight, safe dynamic and static load ratings.

• Structure / Design:

  • Dual IBC deck platform capable of supporting standard IBC footprint pallets.

  • Grating or grid deck or removable deck section for easy cleaning / leak inspection.

  • Forklift and pallet jack compatibility (fork truck access / fork pockets) when empty or safely configured.

  • Strong support beams or central support to prevent sagging.

  • Drain plug(s) for easy removal of collected liquid.

• Dimensions (approximate, adjust if you have exact figures):

  • Length: ~ 2200 mm

  • Width: ~ 1300‑1500 mm (depending on model)

  • Height: ~ 500‑600 mm (to top of deck)

• Weight (empty): depends on wall thickness, grade of polyethylene, and whether grating is included; typically 80‑130 kg range.

• Colour / Finish: Usually bright safety yellow sump (for visibility), black or contrasting colour deck; UV stabilised finish.

Compliance & Safety

• Meets or exceeds secondary containment / bunding regulations (locally and/or internationally) – designed to hold 110% of the combined volume of stored IBCs (or at least 25% of total if that’s required in your region).

• Suitable for storing hazardous liquids, chemicals, oils, solvents, etc., provided chemical compatibility is judged and assured.

• Stable, level base required. Must be installed on flat, solid surface (concrete or similar).

• IBCs must be placed correctly (taps facing outward / forward for safe access, centered on deck).

• Remove all liquids from catchment before moving; forklift movement only when empty (unless specially rated).

Applications

• Industrial plants where chemicals, solvents or oils are stored in IBCs.

• Agricultural facilities using large‑volume fertilisers, pesticides, or liquid feed.

• Mining, petroleum, or construction sites needing robust portable or permanent spill containment.

• Workshops, clean‑rooms, or storage yards that require compliance with environmental regulations.

Specifications (Sample / Typical)

Maintenance & Use Instructions

1. Always install on a flat, solid foundation. Uneven ground compromises integrity.

2. Before moving, ensure IBCs are removed and catchment is emptied.

3. Check the deck and sump regularly for any damage (cracks, chemical degradation, UV damage).

4. Clean with appropriate agents (compatible with polyethylene and the chemicals stored).

5. Label liquids stored, ensure proper labeling and separation of incompatible chemicals.

6. Inspect and maintain the drain plug/seal to avoid leaks.